Textile transformation: Turning recycled carbon emissions into athletic apparel

Credit: Lululemon
Credit: Lululemon

Recycling carbon is a fundamental element of the circular economy, which will keep fossil carbon in the ground, reducing pollution and fossil fuel usage when used to make polyester. With a lower carbon footprint, this innovation could transform lululemon’s products and the apparel industry.

“We must radically change how we source, utilise and dispose of carbon,” said LanzaTech CEO Jennifer Holmgren. “Carbon recycling enables companies like lululemon to continue to move away from virgin fossil resources, bring circularity to their products, and achieve their climate change goals around carbon reduction. We call this being carbon smart.”

LanzaTech’s process sources carbon from different types of feedstocks, from industrial emissions to syngas from gasified agricultural or household waste (including textile waste) and atmospheric CO2. The gas stream is fermented by LanzaTech’s special microorganisms into ethanol or other chemicals. The process is like traditional fermentation, except instead of sugars and yeast, it uses the carbon contained in waste gases and the microorganisms.

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If these chemicals are made into new products such as textiles, once these products reach the end of their useful life and become waste, they can be gasified and fermented by LanzaTech’s process. In this sense, the pathway promotes circularity, keeping the carbon in the material cycle.

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